Review on Automatic Coil Winding Machine

Abstract

The automatic coil winding machine system represents a significant advancement in motor coil winding technology, specifically targeting the enhancement of stator winding in submersible pumps. Traditionally, manual coil winding machines have been utilized, requiring operator intervention and suffering from material tension limitations, ultimately resulting in low productivity. This project addresses these shortcomings by designing a fully automated coil-winding machine. The conventional process involves winding copper wire onto a former attached to a sliding arm, operated manually. However, this method has inherent limitations in terms of material tension, operator involvement, and productivity. With the increasing demand for automation in motor production, particularly in stator winding, this project aims to streamline the process, reduce the number of required workers, and minimize the time needed to create coils. By doing so, it ultimately aims to lower the costs associated with labour. The automated machine is designed to wind coils within the slots of the former, which has a standardized length of 9.2 cm. Moreover, the number of slots and windings per slot can be customized according to specific requirements. Through the implementation of this advanced technology, the project endeavours to optimize the coil winding process, ensuring efficiency, precision, and cost-effectiveness. The Automatic Coil Winding machine system represents a significant leap forward in motor coil winding technology, offering improved productivity, reduced labour costs, and enhanced automation capabilities.