Advanced Enterprise Resource Planning (ERP) Deployment Strategies: A Case Study on Optimizing Materials Management and Lifecycle Workflows in Modern Industry

Authors

  • U. K. Satpute
  • A. D. Gavande
  • D. B. Chauvan
  • D. A. Deshmukh
  • G. N. Deshpande

Keywords:

Enterprise structure, ERP system, Lifecycle stages, Process optimization, SAP implementation, Supply chain management

Abstract

Modern corporate environments demand unified data handling to optimize manufacturing activities, streamline vendor ecosystems, and enable rapid strategic decisions. Enterprise Resource Planning (ERP) frameworks, particularly SAP, represent the highest standard of consolidated organizational architecture globally. This research presents a detailed study on the deployment, data management setup, and operational results of an Advanced ERP System. Using a mixed methodology that combines a semi-systematic literature review with an empirical site case study of an automotive sector component manufacturer (SMS1), they analyze system integration pathways. The implementation lifecycle is rigorously mapped across five core phases from initial Project Preparation, Business Blueprinting, and Realization to Final System Testing and Production Go-Live. The empirical observations focus on the explicit design of the organizational hierarchy under the SAP Implementation Guide (IMG) path, including Company Codes, local Plants, and individual Storage Locations (ROH1/FER1). This setup provides the required foundation for Master Data and transactional configurations. Functional performance was evaluated by tracing end-to-end procurement cycles via Transaction Codes such as ME21N, MIGO, and MIRO. The results show that deploying this advanced ERP layout eliminates cross-departmental data silos, establishes an organizational 'single source of truth', reduces inventory carrying costs through automated Material Requirements Planning (MRP), and secures transactional audit compliance. Ultimately, this study shows that a properly executed advanced ERP roadmap provides an essential strategic foundation for growth, enabling modern firms to scale efficiently and respond adaptively to changing global market demands.

Published

2026-06-03

Issue

Section

Articles